Sealey DZRE21 Manual

STRAIGHTENER KIT WITH VARIABLE UPRIGHTMODEL NO: DZRE21Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,and properly maintained, give you years of trouble free performance.IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USETHE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/ORPERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.1. SAFETYHSE WARNING! WHEN USING THIS OR ANY TOOLS OR EQUIPMENT IN A COMMERCIAL OR PRIVATE WORKSHOPENVIRONMENT BE AWARE OF THE DANGERS AND YOUR RESPONSIBILITY TO OTHERS. WE RECOMMEND YOU ANDYOUR COLLEAGUES READ THE FOLLOWING UK GOVERNMENT PUBLICATIONS, AND OTHERS THAT MAY BE AVAILABLE,ANDTAKE HEED OF ALL WARNINGS AND PRECAUTIONS:( AVAILABLE FREE ON LINE OR AVAILABLE AT A COST IN BOOK FORM.) https://www.hse.gov.uk/pUbns/priced/hsg261.pdfTHIS EQUIPMENT IS DESIGNED FOR PROFESSIONAL USE AND IS INTENDED TO BE EMPLOYED IN COMMERCIALWORKSHOPS BY FULLY TRAINED AND QUALIFIED OPERATIVES. FOR THIS REASON WE DO NOT PROVIDE DETAILEDINSTRUCTIONS FOR APPLICATIONS FOR THE PRODUCT. ENSURE THAT ONLY FULLY TRAINED AND EXPERIENCEDOPERATIVES ARE ALLOWED ACCESS AND THAT THEY ARE FULLY INFORMED OF REPAIR TECHNIQUES FOR THE BRANDAND MODEL OF VEHICLE TO BE REPAIRED. WARNING! Ensure health & safety, local authority, and general workshop practice regulations are adhered to when usingthis equipment.9 Familiarise yourself with product application and limitations, as well as the specific potential hazards peculiar to the straightener.IMPORTANT. THE RATED CAPACITY OF THE HYDRAULICS SUPPLIED WITH THIS KIT IS 10 TONNES. OTHER COMPONENTSPOTENTIALLY HAVE A DIFFERENT CAPACITY RATING. PLEASE SEE BELOW FOR DETAILS.CAPACITY OF THE PULL CLAMPS IS 3TONNE. PUMP & RAM - MAX 10TONNE CAPACITY, CHAIN - MAX 10TONNE CAPACITY,HOOK - MAX 3TONNE CAPACITY.IF USED WITH A STRAIGHT PUSH BETWEEN 2 POINTS THE MAXIMUM FORCE EXERTED CAN BE 10 TONNES PER SQUAREINCH. HOWEVER WHEN USED IN THE STRAIGHTENER KIT THE ACTUAL FORCE EXERTED WILL BE VARIABLE DEPENDINGON THE ANGLES AND THE PRESSURE APPLIED. TAKE GREAT CARE WHEN ATTACHING CLAMPS AND HEED THE WARNINGTO COVER CHAINS AND CLAMPS WITH TARPAULIN OR SIMILAR UNDER LOAD TO MINIMISE RISK FROM WHIPLASH ANDMOVEMENT CAUSED BY ANY SLIPPING OR LOOSENING OF CLAMPS/HOOKS WHICH MAY OCCUR.PLEASE NOTE THAT THE FUNCTION OF THE TWO STANDS SUPPLIED WITH THIS KIT IS ONLY TO SUPPORT THECARRIAGE ANCHORAGE TUBE WHICH IS USED AS A RESISTANCE FOR PULLING. AS SUCH THE STANDS DO NOT HAVEA VEHICULAR RATED CAPACITY AND SHOULD NEVER BE USED TO SUPPORT A VEHICLE AT ANY TIME AND SHOULDNEVER BE ALTERED TO DO SO. WARNING! No part of this unit or any accessory relating to the straightener is designed for lifting loads. It is intended only asa pulling device and must be used as such with care. WARNING! Disconnect the straightener from the hydraulic pump before servicing or performing any maintenance on the unit.9 Maintain straightener in good order. Replace/repair with genuine parts only. Non genuine parts may be dangerous and will invalidatethe warranty.9 Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulicoil only.9 Keep the straightener clean for best and safest performance. WARNING! Use straightener on level & solid ground, preferably concrete. Avoid tarmacadam since the equipment may sink into thesurface.9 Keep area clean & tidy and free from unrelated materials. Ensure there is adequate lighting. WARNING! Ensure you know how much load you are pulling. Never exceed the maximum pulling capacity.8 DO NOT attempt to increase pressure by increasing pump leverage through putting an extension on the handle of the pump.9 Ensure the hydraulic hose is not bent or kinked.9 Use in conjunction with Sealey hydraulic pump, chains, hooks, etc only. DO NOT use pumps or accessories other than those suppliedwith kit, or contact your local agent for details of Sealey hydraulic pumps and pulling accessories. Non-genuine items may damage unit andvoid warranty.9 Ensure there is positive engagement of straightener chains, claws, hooks, links etc to the chassis or vehicle body before pulling. Get acolleague to double check the all the clamps are fully tightened and chains firmly located before using the pump to start a pull.9 Place tarpaulin or heavy cover over chains to minimise backlash etc should chains, clamps other accessory work loose or whiplash forany reason.9 Should jacks be employed in the operation, ensure they are of the appropriate type and capacity, are in good condition and that youfollow any instructions relating to the jack. Also ensure correct stress supports are used between the jack and jacking surfaces.9 Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes.9 DO BE CERTAIN THAT THE VEHICLE BEING WORKED ON IS PROPERLY PREPARED AND SECURED.DZRE21 Issue 1 05/08/21Original Language Version© Jack Sealey LimitedWear headprotectionWear eyeprotectionWear protectiveglovesRefer toinstructions

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