Sealey CST997.V2 Instructions Manual

InstructIons for:platform truckMoDEL no's: cSt997.V2thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructionsand properly maintained, give you years of trouble free performance.1. SafEtY INStructIoNSIMPORTANT: plEaSE rEaD tHESE INStructIoNS carEfullY. NotE tHE SafE opEratIoNal rEQuIrEmENtS, WarNINGS & cautIoNS.uSE tHE proDuct corrEctlY aND WItH carE for tHE purpoSE for WHIcH It IS INtENDED. faIlurE to Do So maY cauSEDamaGE aND/or pErSoNal INJurY aND WIll INValIDatE tHE WarraNtY. plEaSE kEEp INStructIoNS SafE for futurE uSE.2. SpEcIfIcatIoN3. INtroDuctIoN4.1 check contents against the parts list, if anything is missingor damaged contact your local sealey dealer.4.2. turn the truck bed upside down and lay it on a level floorwith something underneath it to prevent it being scratched.4.3. Bolt the rear axle support (see fig.1-3) to the bed using two8 x 20mm bolts, two washers and two 8mm nuts(see fig.1-20).4.4. slide one end of each rear axle brace (see fig.1-4&5) overthe axle and bolt each one to the bed as indicated in fig.1using two 8 x 20mm bolts, two washers and two 8mm nutsfor each brace. tighten all nuts securely.4. aSSEmBlYmodel No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . cSt997.V2Max. Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200kgtyre Diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250mmtyre thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90mmDepth of cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220mmcart Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .480mmcart Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .930mmoverall Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .570mm Always distribute the load evenly over the surface of the bed. Do not overload the truck - see specification. Do not leave unattended, especially when loaded, unless thewheels are chocked or the truck is otherwise secured. Do not use truck on uneven ground and do not run over curbs orsteps - use a ramp. Do not allow others to ride on the truck. Do not use the truck if any part is damaged, paying particularattention to the wheels. Do not inflate the tyres more than 30p.s.i.Heavy-duty steel with hinged mesh construction. cushioned grip pullhandle with smooth steering action for easy manoeuvrability. steelcentred pneumatic wheels allow transport over the toughest terrain.Drop-down sides, for easy loading, are also removable, allowing useas a flatbed for oversized items. suitable for a variety of warehouse,office, garden and domestic hauling applications.fig.14.5 Assemble the front support/steering assembly completelybefore bolting it to the bed.4.6 Attach the steering link connector to the axle guides(see fig.2-9) using two 8 x 15 short shoulder bolts withmatching nuts and washers. notE: Attach the steeringlink connector on the bed side of the axle guides.4.7 Place the yoke (see fig.2-8) into position in the steeringassembly ensuring that the short arm of the yoke drops ontothe pivot pin in the centre of the front axle support(see fig.2-A). secure in position using a cotter pin through thehole in the end of the pivot pin.4.8 Bolt the long arm of the yoke to the steering link connectorusing one 8 x 15 short shoulder bolt with matching 6mm nutand washer.4.9 Attach the centre front axle brace (see fig.2-7) to the steeringassembly at point ‘c’. use the long shoulder bolt togetherwith matching 6mm nut and washer.4.10 now bolt the whole steering assembly to the bed. use two8 x 20mm bolts to fix the front axle support at points ‘B’ x 2and two 8 x 20mm bolts to fix the centre brace at point ‘D’.fig.24.11 slide wheel spacer bushings onto both the front and rearaxles. Place a wheel onto each axle with the valve stemfacing outwards. Place a plain washer onto each axlefollowed by spring washer and secure each wheel with alocking nut.4.12 turn the cart upright onto its wheels and attach the pullhandle using the plastic coupling. secure with the 8 x 60mmpull handle bolt, washer and nut.4.13 Attach each hinged side-piece to the bed using the quickrelease pins provided (see fig.4-A). Attach the side with thecut out portion to the handle end of the bed. (see fig.3)cst997.V2 Issue: 1 - 18/01/09

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