Sealey AK450DP Instructions Manual

INSTRUCTIONS FOR:AIR OPERATED OIL PUMPModel: AK450DPThank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructionsand properly maintained, give you years of trouble free performance.AK450DP - 0444 - (2) - 1908992.1. DescriptionAK450DP is designed as a high volume transfer pump for the discharge of waste oil from Sealey models AK450DX, AK464DX and othersimilar types of oil drainers. The pump is supplied with a wall mounting bracket and 2½ metres of flexible hose with a dry-fit quick couplingto attach it to the drainer unit. 2 metres of flexible air supply hose with air management system are also included. The pump may beplumbed into a run of pipe-work to a waste oil storage point. Recommended pipe diameter is 3/4 or larger.The delivery performance will be affected by length and diameter of the delivery lines.2. DESCRIPTION & APPLICATION3 Maintain the pump in good condition (use an authorised service agent).3 Replace or repair damaged parts. Use recommended parts only. Non-authorised parts may be dangerous and will invalidate the warranty.3 Keep the pump clean for the best and safest performance.3 Wear appropriate protective clothing.3 Install the pump in an appropriate working area. Keep area clean and tidy, free from unrelated materials and ensure there is adequate lighting.3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.3 Keep children and unauthorised persons away from the working area.3 Dispose of waste liquids in accordance with local authority regulations.p WARNING! Turn off air supply and de-pressurise the output line before removing the pump unit from any installation or mobile system.Failure to comply with this instruction may damage the unit and will invalidate the warranty.3 When not in use ensure the air supply is turned off.7 DO NOT allow unauthorised persons to operate the pump.p WARNING! DO NOT tamper with, or open, the pump unit. To do so will invalidate the warranty.7 DO NOT point air line at yourself, other persons or animals.7 DO NOT use the pump to draw off any liquids other than oils.p WARNING! DO NOT allow uncontrolled discharge of fluids thus polluting the environment.7 DO NOT force the pump to achieve a task it was not designed to perform.7 DO NOT operate the pump when you are tired, under the influence of alcohol, drugs or intoxicating medication.1. SAFETY INSTRUCTIONS3. SPECIFICATIONRatio . . . . . . . . . . . . . . . . . . . . . . . . . . .1:1Maximum air pressure . . . . .8 bar (120psi)Operating air pressure . . . . . .6 bar ( 90psi)Minimum air pressure . . . . . .2 bar ( 30psi)Max.output pressure . . . . . . .8 bar (120psi)Max. free flow delivery . . . . . . . . . .35L/mFree flow delivery at 6 bar . . . . . . . .35L/mAir consumption at 6 bar . . . . . . . . . .8cfmAir inlet port . . . . . . . . . . . . . . . . .1/4 BSPOutput port . . . . . . . . . . . . . . . . .3/4 BSPSuction port . . . . . . . . . . . . . . . . .3/4 BSPMax. sound level at 1m . . . . . . . . .75dB(A)4.1. Contents: Remove items from carton, identify and checkpieces for any damage. Contact supplierimmediately if you experience a problem.4. ASSEMBLY & INSTALLATION1. Pump2. Filter-regulator3. Lubricator4. Pressure gauge5. Mounting bracket, filter-regulator6. Air inlet hose and fitting7. Suction hose and fittings8. Wall bracket, pump9. Hex plug, regulator10. Fitting, air system - 2 offfig. 1IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGEOR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.4.2. Assembly4.2.1. The air control unit items (fig.1. 2 & 3) have polycarbonate bowls and must not be installed where the bowls may be exposed tomaterials incompatible with polycarbonate such as certain solvents and chemicals, or where fumes can weaken the bowls. If this isunavoidable, an extension air line hose may be placed between the pump unit and the air control unit, but should not exceed 2 metres(6½ft) in length. Note that a mounting bracket (fig.1.5) is supplied to provide support for remote positioned air control unit.p WARNING! Clean new air lines ensuring all metal shavings have been removed before connecting the pump and control unit. Any dirt inthe inlet lines could damage the unit and may invalidate the warranty.

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