Panasonic ER-VW Instruction Manual

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Thank you very much for using Panasonic products.Please read this Instruction Manual carefully and thoroughly for the correct andoptimum use of this product. Kindly keep this manual in a convenient place forquick reference.OUTLINE1●●●●This product is a corona discharge type electrostatic charge removal device.The nozzle angle adjustable structure enables aligning the ionized air to desired area.The check function which a considerable abrasion or dirt on the discharge needleis notified via the output signal and the indicator is incorporated.The air monitor function detects whether the air is supplied to this product or not.When the air is not supplied, a corona discharge is stopped.CAUTIONS2ER-VWIonizer･Thin typeStatic Remover●●●●●●●●●●Never use this product with a device for personnel protection.In case of using devices for personnel protection,use products which meet lawsor standards,such as OSHA ,ANSI or IEC etc.,for personnel protection applicablein each region or country.Do not use this product near or around surroundings containing any dangerousmaterials, such as combustible material and flammable material.Dust gathers on and around the discharge needle, and inside the nozzle depending onthe environment.Be sure to clean up the discharge needle, periodically once a week or so, or this productwill be unable to exert the charge removal performance, which may also cause ignition orproduct malfunction. However, when using this product in the environment exposed totoo much dust, be sure to clean up the discharge needle frequently.Be sure to ground the main body of this product via ground terminal to ensureelectric shock prevention and reliable charge removal.Since the discharge needle is live with high voltage, never touch the dischargeneedle, or an electric shock may result.If this product is used in an airtight room, ozone emitted from this product may be detrimental.Therefore, in order for this product to be used in an airtight room, be sure to keep the room ventilated.Since the ion air contains ozone, do not aim this product at anyone.When loosening the nozzles for aligning the blowing air or maintenance, be sure tostop applying air. Otherwise, the discharge needle may be flu out by air pressure.Furthermore, after the work, screw up the nozzles by hand till they touch the mainbody. Insufficient tightening may affect the charge removal capability or drop thenozzles.Since the tip of the discharge needle is pointed, take sufficient care in handlingthe discharge needle, or injuries may result.●●Make sure to use the DC power supply insulated by an isolation transformer etc.for this product. If an auto-transformer etc. (single winding transformer) is used,this product or the power supply may get damaged due to short-circuit.When using as a CSA and UL compliant product, use a CLASS 2 CSA/UL certifiedpower supply, or a CSA/UL certified power supply that has been evaluated as aLimited Power Source as specified in CAN/CSA-C22.2NO.60950-1/UL60950-1.WARNINGPIPING6●●●The air tube to be attached to the air inlet of this product should be the outerdiameter φ6mm / internal diameterφ4mm.Supply dried clean air to this product. (Air dryer: dew point -20℃ equivalent, Airfilter: mesh size 0.01μm equivalent)Since air pressure drops depending on the length of the air tube from the air supplysource or adding the pneumatic equipments (needle valve, speed-controler ormini-filter etc.), take care that the air pressure of the supplied air to the product ismaintained. (The applied pressure should be checked around the air inlet of eachunit.) Furthermore, choose the appropriate pneumatic equipments in terms of air flow.MAJOR SPECIFICATIONS3Check output (CHECK)Error output (ERROR)Discharge state output (DSC)(Note 4): ON when a dirt or wear etc. of the discharge needle isdetected, OFF when operating correctly: OFF when error in discharge is detected, ONduring normal operation: ON during discharge operation, OFF when dis-charge operation is stoppedOutputCheck output (CHECK)Error output (ERROR)Discharge state output (DSC)(Note 4)Output operationNPN open-collector transistor・Maximum sink current: 50mA・Applied voltage: 30V DC or less (between output terminal and 0V)・Residual voltage: 1V or less (at 50mA sink current)Discharge output voltage 2,000V approx.Discharge method High frequency AC methodCurrent consumption 120mA or lessPower supply voltage 24V DC±10%Air pressure range 0.05 to 0.5MPaSupplied air flowApplicable fluid Air (dried clean air) (Note 3)Ozone generation 0.05ppm or less (Note 2)Charge removal time 1 sec. or less (1,000V→100V) (Note 1)Ion balance ±10V or less (Note 1)60 /min (ANR) or lessTypeItem Model No.Thin-type ionizerER-VWEquippedShort-circuit protectionAir monitor (AIR) (Note 5)Green LED (Lights up when the power is ON)Green LED (Lights up when discharging)Orange LED (Lights up when air is not supplied)Power (POWER)Discharge (DSC) (Note 4)Ambient temperatureAmbient humidity0 to +55℃ (No dew condensation), Storage: -10 to +65℃35 to 65% RH, Storage: 35 to 65% RHOperating altitude 2,000m or less (Note 6)Orange LED (Lights up when a dirt or wear etc. of the discharge needle is detected)Accessories Connection cable: 1 pc. (cable length 0.5m)End connector (9-way): 1 pc., Lead wire for F.G. connection: 1 pc.Weight 110g approx.Material Enclosure: ABS (Nickel plated), Nozzle mounting part: Stainless steel, Screwmounting part: Stainless steel, Nozzle: Stainless steel, Discharge needle: TungstenEnclosure earthing method C (capacitor) earthI/O connectorNo. of series connectionFor power supply / I/O: 8-way connector, For connection: 9-way connectorMaximum connectable number: 5 units (including this unit)Red LED (Lights up when error in discharge is detected)Check (CHECK)Error (ERROR)IndicatorsReset input(RESET)In the state that operation is stopped due to an error detection, open0V of the power supply from short-circuit state to cancel ERROR.Discharge halt input(DSC OFF) (Note 4)Discharge halt: short-circuit with 0VDischarge allowed (operation start): OpenOver-voltage category IPollution level 2Notes:1)2)3)4)5)6)A typical sample (measured on a sample left in the atmosphere at a relative humidity of 65%RH for 24 hours) applied with a supply voltage of 24V, a distance of 100mm from the frontsurface of the airflow inlet and a pressure of 0.25MPa.A typical sample applied with a supply voltage of 24V, a distance of 300mm from the frontsurface of the air flow inlet and a pressure of 0.25MPa.The dried clean air is dried (dew point: equivalent of -20℃) and filtered (mesh-size:equivalent of 0.01μm) air.'DSC' stands for 'DISCHARGE'.Discharge is stopped when the indicator lights up.Do not use or store the device in an environment where the air pressure is higher than theatmospheric pressure at an altitude of 0 meters.● Optional・ AC adapterDescriptionIN: 100 to 120V AC, 50/60Hz, 40VAOUT: 24V DC, 750mA(Accessory: Conversion connector)Model No.ER-VAPS-W・ Discharge needle set (2 pcs./set)DescriptionUnit with a tungsten needleModel No.ER-VWANT・ Series connection setDescriptionSeries connection cable (Cablelength 0.8m), Air inlet fittingModel No.ER-VWAR80・ Connection cableDescriptionCable length 2mCable length 5mCable length 9mModel No.ER-VWCC5ER-VWCC9ER-VWCC2This product has been developed / produced for industrial use only.Do not use this product beyond its rated specifications. Doing so can cause product breakdownor damage. Furthermore, it may also cause a considerable reduction in product life.Never disassemble, repair, modify, or misuse this product, as it can cause accident ormalfunction.Do not throw this product in fire. There is a danger of it exploding, or generating poisonous gas.Since this product emits ozone into the atmosphere, circulate the air if it isfoul-smelling. If ozone stays for long period, metals etc. may oxidize / decay.Further, do not try to confirm the foul-smelling ozone by drawing your face nearthe nozzle outlet. There is a danger of hurting your nose, throat, etc.Do not use this product in steamy or dusty places and in places where watersplashes or spatter flies when welding.Avoid use at an elevation higher than 2000m, and outdoor use.Make sure that the power supply is off while wiring and inspection. Otherwise,there is a danger of accident, electric shock or malfunction.Do not use during the initial transient time (0.5 sec.) after the power supply is switched on.Verify that the supply voltage variation is within the rating.Do not turn the power back on immediately after it has been turned off,wait atleast 1 seconds before turning the power back on again.If power is supplied from a commercial switching regulator, ensure that the frameground (F.G.) terminal of the power supply is connected to an actual ground.In case a surge is generated in the used power supply, connect a surge absorberto the supply and absorb the surge.Do not run the wires together with high-voltage lines or power lines or put them inthe same raceway. This can cause malfunction due to induction.After connecting the cables,check that the connections are correct before turning on thepower. If the cables are connected incorrectly,operating problems or accidents may occur.Use air (dried clean air) for the fluid. Fluid other than air (dried clean air) or thatcontaining corrosive gas may cause accident or malfunction.Do not use air containing foreign particles, such as, carbon dust or dust, water oroil. Since those may cause electric shock or malfunction, take appropriatemeasures, such as, installing an air-filter or an air-drier, etc.Do not use this product for a purpose other than charge removal.Do not block the air blowing outlet. Ozone is filled in the air, causing accident ormalfunction. (The air monitoring function detects by a falling of the applied air pressure.Thus, if the air blowing outlet is blocked, the discharge is not halted by detection.)Extension up to total 10m is possible with 0.15mm 2 , or more, cable. However, inorder to reduce noise, make the wiring as short as possible.When this product is no longer usable or required, carry out the appropriatedisposal process meant for industrial waste.●●●●●●●●●●●●●●●●●●●●●MOUNTING4●●●●When this product is mounted on to a surface, useM4 pan-head screw (please arrange separately).The tightening torque should be 0.5N･m or less.Be sure to ground the F.G. terminal. If the grounding is notproper, the charge removal capability deterioratesconsiderably. (Direct earth or power supply common earth)The power supply common earth can also be connected with the accessory lead wire for F.G.connection.0V earth: Connect No. 2 and No. 3 of the end connector (9-way) with the lead wire for F.G.connection.+V earth: Connect No. 1 and No. 3 of the end connector (9-way) with the lead wire for F.G.connection.Wrong wiring of the grounding causes accident or malfunction. Check the grounding conditionto be used beforehand and take care not to short-circuit the power supply when wiring.If AC adapter is used, be sure to connect the F.G. terminal to the power supply common earth. For details ofwiring, refer to the instruction manual enclosed with the AC adapter for ER-VW series (ER-VAPS1-W).NozzleM4 pan-head screwPlease arrangeseparately.ALIGNMENT OF BLOWING AIR5●Screwing the nozzle down.Aim the nozzle to the object being charged.After aligning, tighten the nozzle by hand till it touches themain body and confirm that the nozzle doesn't move.If the nozzle is not tightened enough, the charge removalcapability may deteriorate or the nozzle may drop.The adjustable range of the nozzle is shown in the right figure.100°90°①②③●INSTRUCTION MANUALCMJE-ERVW No.0053-74V

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