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Lancer Evolution-VII
Mitsubishi Electric Lancer Evolution-VII Workshop Manual
Mitsubishi Electric Lancer Evolution-VII Workshop Manual
Table of content
Contents
WIRING AND PIPING DIAGRAM
NEW COLOUR NUMBERS
LOCATION OF SYNTHETIC-RESIN PARTS
UPPER BODY
HEADLAMP SUPPORT
FENDER SHIELD
FRONT PILLAR
CENTER PILLAR
center pillar
QUARTER, OUTER
ROOF
REAR END PANEL
REAR FLOOR
QUARTER, INNER
FRONT DOOR OUTER PANEL
REAR DOOR OUTER PANEL
rear body
ELECTRICAL WIRING
Table Of Contents
engine compartment
engine and transmission
dash panel
luggage compartment
solenoid valve
fusible link and fuse
earth cable
centralized junction
power distribution system
starting system
ignition system
charging system
cooling system
rear fog lamp
stop lamp
power windows
central door locking system
windshield wiper and washer
immobilizer system
wire colour codes
CONDITIONER AND VENTILATION
Table Of Contents
special tools
troubleshooting
performance test
compressor drive belt adjustment
discharging system
refrigerant leak repair
blower relay continuity check
condenser fan relay (lo) check
removal and installation
heater unit and blower assembly
evaporator and air thermo sensor
refrigerant lines
CHASSIS ELECTRICAL
Table Of Contents
Table Of Contents
battery testing procedure
chassis electrical
immobilizer-ecu check
ignition switch
combination meter
diagnosis function
speedometer check
tachometer check
headlamp assembly
headlamp intensity measurement
position lamp bulb replacement
special tool
rear combination lamp
high-mounted stop lamp
license plate lamp
hazard warning lamp switch
cigarette lighter
pole antenna
roof antenna
defogger switch
SMART WIRING SYSTEM (SWS)
Table Of Contents
before commencing troubleshooting
diagnosis code chart
diagnosis code inspection procedures
SWS - Troubleshooting 54B-7
Table Of Contents
no communication with mut-ii
central door locking system not working at all
main switch
the windshield wipers do not work at all
the windshield washer does not work at all
the tail lamps do not work
the headlamps (low-beam) do not light
rear fog lamp is not properly illuminated
the hazard warning lamps do not light up
the room lamps do not come on or off normally
instrument panel
seat belt
general information
test equipment
possible cause
srs maintenance
front bumper
rear bumper
rear spoiler
outside mirror
Table Of Contents
fuel filler door
window glass
rear window glass
door window glass adjustment
power window safety mechanism check
door outside handle looseness check
door assembly
door glass and regulator
door handle and latch
trunk lid
STEERING
Table Of Contents
steering wheel free play check
stationary steering effort check
power steering fluid replacement
oil pump pressure test
steering wheel
steering shaft
power steering oil pump
power steering oil hoses
parking brakes
parking brake cable
service brakes
specifications
brake pedal
disc brake
braking system
front suspension
stabilizer bar
engine mounting
REAR AXLE
Table Of Contents
rear axle
Rear axle troubleshooting
rear axle total backlash check
gear oil change
fluid level check
ayc operation check
wheel bearing rotary-sliding resistance check
action when battery runs out
rear hub assembly
drive shaft
front axle
wheel bearing axial play check
propeller shaft
manual transmission
transmission control
transfer assembly
transmission assembly
MANUAL TRANSMISSION
Table Of Contents
general description
tightening torque
input shaft
output shaft
reverse idler gear
speedometer gear
select lever
control housing
clutch housing
transmission case
center differential
clutch pedal
clutch control
EMISSION CONTROL
Table Of Contents
emission control system
vacuum hose
vacuum circuit diagram
vacuum hose installation
crankcase emission control system
evaporative emission control system
purge control system check
component location
egr valve check
egr valve
catalytic converter
ENGINE ELECTRICAL
Table Of Contents
engine electrical
output current test
regulated voltage test
waveform check using an analyzer
resistive cord check
spark plug check, cleaning and replacement
ignition coil
camshaft position sensor
detonation sensor
EXHAUST
Table Of Contents
waste gate actuator check
waste gate solenoid valve check
intake manifold pressure check
secondary air valve check
air cleaner
intake and exhaust
intercooler water spray
intake manifold
exhaust manifold
exhaust pipe and main muffler
engine cooling
water pump
MULTIPOINT FUEL INJECTION (MPI)
Table Of Contents
general specifications
13A-52 MPI - Troubleshooting
Table Of Contents
starting disabled (starter does not rotate)
engine stalls when starting travel. (pass out)
engine stalls during deceleration
shock during acceleration
shock during deceleration
deviation of ignition interval
run on (dieseling)
battery dies
abnormal radiator fan motor rotation
a/c ineffective
fuel pump system
radiator fan control relay system
condenser fan relay system
a/c switch system
a/c compressor relay system
a/c load signal system
secondary air control solenoid valve system
intercooler water spray circuit system
intercooler water spray lamp system
ignition coil (integrated power transistor) system
fuel pump operation check
Throttle body cleaning
basic idle speed adjustment
fuel pressure test
engine control relay continuity check
throttle position sensor check
injector check
resistor (for injector) check
fuel pressure control solenoid valve check
throttle body
engine control resistor, relay
fuel supply
fuel tank
engine lubrication
ENGINE
Table Of Contents
auto-tensioner check
ignition timing check
idle mixture check
manifold vacuum check
crankshaft pulley
oil pan
crankshaft oil seal
cylinder head gasket
engine assembly
ENGINE OVERHAUL
Table Of Contents
machining standards
alternator and ignition system
timing belt
fuel system
water pump and water hose
piston and connecting rod
GENERAL
Table Of Contents
how to use this manual
model indications
explanation of manual contents
troubleshooting contents
how to use the inspection procedures
connector measurement service points
inspection service points for a blown fuse
vehicle identification
model code
chassis number
major specifications
precautions before service
support locations for lifting and jacking
double-post lift
WORKSHOP MANUAL
EVOLUTION-VII
Pub. No. S0105CT9A
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This manual is suitable for:
Lancer Evolution-VII
