Gage Bilt GB745 User Manual

Also see for GB745: Manual Instruction manual

Contents

Gage Bilt GB745 User Manual Manual pdf 8 page image

8 Rev. 9/14GB7045TROUBLESHOOTINGProviding all maintenance conditions have been met, follow this systematic approach to diagnosis.1. MORE THAN ONE PULL IS REQUIRED TO BREAK RIVET.a) Tool needs to be bled. (See filling and bleeding instructions.)b) Spring has fatigued, replace.c) Jaws are stripped or packed with chips. Clean or replace.d) Incorrect nose tip.2. SLOW OR PARTIAL OPERATION WHEN THE AIR ACTUATOR ASSY (704130) IS DEPRESSEDa) O’Ring (403815) and Back-Up Rings (401119) on piston (745310) could be worn or damaged. Replace.b) Back-Up Rings (S908) and O’Ring (A-201) on piston rod assy (745344) could be worn or damaged. Replace.c) Muffler (744143) or filter inside Valve Spool Assy (743142) may be plugged with dirt. Clean thoroughly and back-blow withcompressed air.d) Hole in metering screw in valve spool assy (743142) may be blocked or damaged. Hole diameter should be .028". Clearand size or replace.3. NO OPERATION WHEN AIR ACTUATOR ASSY (704130) IS DEPRESSEDa) Tool seized due to mechanical failure or damaged parts.4. OIL LEAKAGEa) DO NOT OPERATE WITH OIL LEAKING FROM TOOL. HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY.b) Any oil leaking externally should be traced to its source. An o'ring or seal that leaks should be replaced.5. AIR BYPASS FROM VALVE HOUSINGa) If the spring (744144) breaks or dislodges, air will flow freely through the muffler (744143). Replace or reset. Valve springinstallation tool (744251) is recommended.b) Check o'rings on valve sleeve (743144), valve spool assy (743142), and valve plug (744142). If worn or damaged, replace.Valve sleeve removal tool (744152) is recommended.6. FASTENER STEM JAMMED IN NOSE ASSEMBLYa) Nose assembly components require service. DISCONNECT AIR FROM TOOL, remove the nose from the tool anddisassemble. Replace worn or broken parts. Clean the surface the jaws ride on.b) Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble.c) Incorrect follower.OVERHAULWARNING: Disconnect tool from its air source before performing overhaul.WARNING: Tool must be maintained in a safe working condition at all times and examined on a regular daily basis fordamage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures.WARNING: When operating, repairing or overhauling tool, wear approved eye protection. Do not look in Front of tool orrear of tool when installing fastener.WARNING: Depress air actuator assy and disconnect from air, with the piston in the rear position, before overhaul.Severe personal injury may occur if air hose is not disconnected. USE CAUTION when forcing pistonrod assy downward with head cylinder removed. Hydraulic oil will eject forcibly from handle assy.The disassembly and re-assembly procedure can be accomplished by utilizing the following instructions and drawings. Use extremecare during disassembly and re-assembly not to mar or nick any smooth surface that comes in contact with seals. Before installingseals, always apply a good lubricant, such as Lubriplate®, to the surfaces. It is recommended that tool kit (GB745TK) be used tofacilitate overhaul. A complete overhaul can be achieved by the use of Service Kit (745017) which contains a complete set of o'rings,back-up rings, screws, washers and gasket.(756610 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY)Part No. Description745155 Piston Rod Wrench704150 Packing Plug Wrench704151 Power Cylinder Tool704152 Seal Guide704153 Air Bleeder AssemblyS1178 Valve Extractor744251 Valve Spring Installation Tool744152 Valve Sleeve Removal ToolGB745TK Service Tool Kit756610STEM CATCHER BAG745155PISTON ROD WRENCH704151POWER CYLINDER TOOL704152SEAL GUIDE704150PACKING PLUG WRENCH704153BLEEDER BOTTLES-1178VALVE EXTRACTOR744251VALVE SLEEVEINSTALLATION TOOL744152VALVE SLEEVEREMOVEAL TOOL