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DataCard CP80 Plus Service Manual

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Contents
  1. service manual
  2. intended audience
  3. Operation
  4. Table Of Contents
  5. Table Of Contents
  6. print engine functional block diagram
  7. laminator functional block diagram
  8. printer components
  9. lcd service mode menu diagram
  10. laminator components
  11. sequence of operation
  12. lamination process
  13. graphics printing
  14. printhead settings
  15. magnetic cards
  16. magnetic media
  17. encoding format
  18. magnetic stripe primary data standards
  19. multiple record format (sds)
  20. magnetic media locations
  21. data track locations
  22. summary of specifications
  23. smart card technology
  24. contact smart cards
  25. non-contact smart cards
  26. signal modulation
  27. signal modulation summary diagram
  28. reader to card communication
  29. required tools and supplies
  30. Chapter 4: Troubleshooting
  31. Table Of Contents
  32. Table Of Contents
  33. general notes
  34. general troubleshooting procedures
  35. troubleshooting sensors
  36. troubleshooting motors (printer)
  37. testing the ribbon and pick motors
  38. testing the printhead fan
  39. testing the duplex clutch
  40. diagnosing the duplex interface board
  41. performance problems
  42. card jams at card input
  43. card jams in printing area
  44. ribbon break errors
  45. laminate problems
  46. error codes
  47. driver api (ap)
  48. printer driver errors (dr)
  49. input errors (is)
  50. system errors (sy)
  51. magnetic stripe errors (ms)
  52. laminator errors (op)
  53. print errors (pr)
  54. smart card errors (sc)
  55. Chapter 5: Adjustments
  56. Table Of Contents
  57. Table Of Contents
  58. installing printer diagnostics
  59. using printer diagnostics
  60. menu options
  61. changing printer values
  62. viewing and saving values
  63. working with scripts
  64. setting printer value parameters
  65. ribbon type
  66. transport speed
  67. duplex infeed offset
  68. image clipping leading and trailing
  69. setting printer options
  70. viewing printer status
  71. testing motors
  72. testing motor functions
  73. setting up step tests for the printer
  74. running a magnetic stripe test card
  75. configuring the magnetic stripe module
  76. configuring custom track formats
  77. running magnetic stripe diagnostics
  78. testing the smart card option
  79. setting laminator values
  80. laminator parameter dependencies
  81. patch size
  82. foil advance offset
  83. debow enable
  84. roller down distance
  85. foil control 1(foil strip distance)
  86. duplex flipped offset
  87. duplex reject offset
  88. mfg card registration baseline
  89. viewing laminator sensors and enabling heaters
  90. testing laminator motors
  91. network option adjustments
  92. software adjustment procedures
  93. start sentinel position
  94. card registration offset adjustment
  95. ribbon offset adjustment
  96. updating the printer firmware
  97. upper duplex rotational adjustment
  98. lower duplex rotational adjustment
  99. Chapter 6: Removal and Replacement
  100. Table Of Contents
  101. Table Of Contents
  102. Table Of Contents
  103. required tools
  104. print engine duplex and printhead wire routing diagram
  105. laminator front wire routing diagram
  106. laminator rear wire routing diagram
  107. power supply wire routing diagram
  108. laminator cable connection diagram
  109. enclosure components
  110. lcd display
  111. output hopper
  112. swingarm assembly
  113. printhead fan
  114. upper printer sensors
  115. swingarm sensor
  116. ribbon motion sensor
  117. ribbon index sensor
  118. cam sensor
  119. card hopper empty sensor
  120. transport motor
  121. cam motor
  122. transport assembly
  123. main control board
  124. transport timing belt
  125. drive and idler pulleys
  126. cleaning rocker assembly
  127. rear rocker assembly
  128. ribbon guide
  129. pick roller
  130. cleaning drive roller
  131. front drive roller
  132. rear drive roller
  133. platen roller
  134. printhead lifter
  135. rear card guide
  136. rfid antenna
  137. duplex home sensor
  138. duplex interface board
  139. duplex motor
  140. magnetic stripe option
  141. magnetic stripe registration sensor
  142. smart card option
  143. solenoid assembly/solenoid link
  144. smart card contact
  145. contactless smart card coupler
  146. laminator transport assembly
  147. power supplies
  148. upper laminator transport rollers
  149. lower laminator transport rollers
  150. intermediate transport rollers and card guide
  151. upper platen roller
  152. lower platen roller
  153. rear cooling fan
  154. hand guard
  155. laminator rfid antennas
  156. duplex exit sensor
  157. card exit sensor
  158. card registration sensor
  159. upper foil index sensor
  160. lower foil index sensor
  161. foil motion sensors
  162. heater home sensor
  163. laminator motors
  164. foil advance motors
  165. heater lift motors
  166. major subassemblies
  167. lower heater assembly
  168. upper foil drive assembly
  169. lower foil drive assembly
  170. heating element/heated roller/thermocouple
/ 286
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This manual is suitable for:
CP80CP80 PlusSP75 Plus