Operation ManualABB Turbocharging ABB Turbo Systems LtdCH 5401 BadenType TPL65VA33 HT578832nMmax 499 t Mmax 680nBmax 487 t Bmax 6501/s °C01210 35 50 50Year 2017made in SwitzerlandApplication according tothe Operation ManualkgHZTL2464 EnglishTPL65VA33Original Operation Manual

ABB HT578832 Operation Manual

TPL65VA33

Preliminary remarks

Layout and function

Intended use of the turbocharger

Storage of new turbochargers and spare parts

Essential information

Symbols and definitions

Turbocharger rating plate

Contact information

Safety

CE conformity

Definition of mandatory signs

Definition of Safety instructions

Warning plates on the turbocharger

Safe operation and maintenance

Lifting loads

Commissioning

Inspection work

Commissioning after taking out of operation

Operation

Servicing work

Replacement intervals for turbocharger components

Speed measurement

Emergency operation TPL..VA

Stopping the engine

Maintenance

Cleaning the filter silencer

Cleaning the compressor during operation

Cleaning turbines and guide vanes during operation

Troubleshooting

Surging of the turbocharger

Malfunctions during operation

Malfunctions when stopping

Speed measurement system

Variable Turbine Geometry

Removal and installation

Removing the turbocharger

Installing the turbocharger

Disassembly and assembly

Module weights

Removing and fitting filter silencer or air suction branch

Axial clearance

Removing cartridge group

Removing and fitting turbine diffuser

Removing variable turbine geometry module with gas inlet casing

casing Fitting the variable turbine geometry module and the gas inlet

Installing cartridge group

Table of tightening torques

Taking out of operation at short notice

Fitting the cover plate

Blocking the inlets and outlets

Turbocharger bypass

Mothballing the turbocharger

Taking the engine out of operation for more than 12 months

Disposing of turbocharger components

Spare parts

View of turbocharger with part numbers

View of cartridge group with part numbers

HT578832

ABB HT578832 Operation Manual

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