ABB IRB 8700-550/4.20 manuals

IRB 8700-550/4.20

Brand: ABB | Category: Robotics

Table of contents

1. Table Of Contents
2. Table Of Contents
3. Table Of Contents
4. Overview of this manual
5. HAC052852
6. Product documentation
7. How to read the product manual
8. Safety
9. Protective stop and emergency stop
10. Safety actions
11. Emergency release of the robot axes
12. Make sure that the main power has been switched off
13. Safety risks
14. Moving robots are potentially lethal
15. First test run may cause injury or damage
16. Work inside the working range of the robot
17. Enabling device and hold-to-run functionality
18. Risks associated with live electric parts
19. The unit is sensitive to ESD
20. Hot parts may cause burns
21. Safety risks related to pneumatic/hydraulic systems
22. Brake testing
23. Safety risks during handling of batteries
24. Safety risks during work with gearbox lubricants (oil or grease)
25. Safety signals and symbols
26. Safety symbols on product labels
27. Installation and commissioning
28. Unpacking
29. Working range
30. Risk of tipping/stability
31. Main dimensions
32. On-site installation
33. Attaching the robot and removing the fork lift accessory set
34. Lifting the base plate
35. Securing the base plate
36. Lifting the robot with roundslings
37. Returning of the ABB pallet
38. Manually releasing the brakes
39. Orienting and securing the robot
40. Loads fitted to the robot, stopping time and braking distances
41. Fitting equipment
42. Restricting the working range
43. Mechanically restricting the working range of axis 1
44. electrical connections
45. Installation of options
46. Installing the motor cooling fans
47. Start of robot in cold environments
48. Maintenance
49. Maintenance schedule and expected component life
50. Maintenance schedule
51. Expected component life
52. Inspection activities
53. Product manual - IRB
54. Inspecting the oil level in axis-2 and 3 gearboxes
55. Inspecting the oil level in axis-4 primary gearbox
56. Inspecting the oil level in axis-4 secondary gearbox
57. Inspecting the oil level in axis-5 gearbox
58. Inspecting the oil level in axis-6 gearbox
59. Inspecting the transparent plugs
60. Inspecting the balancing devices
61. Inspecting the cable harness
62. Inspecting the information labels
63. Inspecting the axis-1 mechanical stop pin
64. Inspecting the additional mechanical stops
65. Inspecting the fork lift accessories
66. Inspecting the signal lamp (option)
67. Inspecting dampers
68. Replacement/changing activities
69. Changing oil, axis-1 gearbox
70. Changing oil in axis-2 and axis-3 gearbox
71. Changing oil, axis-4 primary gearbox
72. Changing oil, axis-4 secondary gearbox
73. Changing oil, axis-5 gearbox
74. Changing oil, axis-6 gearbox
75. Replacing the SMB battery
76. Lubrication activities
77. Lubricating the cross roller bearing
78. Cleaning activities
79. Repair
80. General procedures
81. Mounting instructions for bearings
82. Mounting instructions for seals
83. Cut the paint or surface on the robot before replacing parts
84. The brake release buttons may be jammed after service work
85. Attaching lifting accessories
86. Attaching lifting accessories to the wrist
87. Cable harness
88. Refitting the cable harness
89. Replacing the SMB
90. Replacing the brake release unit
91. Upper and lower arms
92. Replacing the wrist
93. Replacing the axis-6 unit
94. Replacing the turning disc
96. Replacing the process turning disc
97. Replacing the complete lower arm
98. Replacing the parallel arm
99. Frame and base
100. Replacing the mechanical stop pin
101. Replacing the parallel rod
102. Unloading and restoring the balancing device
103. Replacing the balancing devices
104. Motors
105. Replacing the axis-2 and axis-3 motors
106. Replacing the axis-4 motor
107. Replacing the axis-5 motor
108. Replacing the axis-6 motor
109. Gearboxes
110. Replacing the axis-1 gearbox
111. Replacing the axis-2 gearbox
112. Replacing the axis-3 gearbox
113. Replacing the axis-4 primary gearbox
114. Replacing the axis-6 gearbox
115. Calibration
116. Calibration methods
117. When to calibrate
118. Synchronization marks and axis movement directions
119. Calibration movement directions for all axes
120. Updating revolution counters
121. Calibrating with Axis Calibration method
122. Calibration tools for Axis Calibration
123. Installation locations for the calibration tools
124. Axis Calibration - Running the calibration procedure
125. Verifying the calibration
126. Checking the synchronization position
127. Decommissioning
128. Scrapping of robot
129. Decommissioning of balancing device
130. Reference information
131. Applicable standards
132. Unit conversion
133. Screw joints
134. Weight specifications
135. Standard toolkit
136. Special tools
137. Lifting accessories and lifting instructions
138. Spare parts
139. Circuit diagrams
140. Index

IRB 8700-550/4.20

Brand: ABB | Category: Robotics